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STD LM2596 buck converter

License: Public Domain

Mode: Editors' pick

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Update time: 2024-05-08 16:17:35
Creation time: 2024-04-05 16:24:39
Description

This is a simple buck converter with an output of 5v 4A for an input between 5v and 15v.

The board also has a polarity inversion protection, over tension and over current / short circuit protection tested with laboratory equipment.

The efficiency seems to be around 75%, that may lead to an overheating in case of high intensity output. MAke sure yours is cooled enough.

This PCB was made tiny so I could test it in the worst conditions but I highly recommend making it wider.

You can also change a few components to make the PCB cheaper. Especially the 47uH inductance which can be replaced by a bigger through hole one making it cheaper.

Some pins here are only for test purposes, and yoou also can change some resistors to adjust the output volatge following the formula : Vout = Vf ( 1 + R2/R1) where Vf = 1.23V .

There's also some curves made with easyeda simulation mode to make sure the protections I made would work. These aren't only designed for the converter but also to other devices using the input. Maybe some improvments should be made there but keep in mind this module is for consumer electronics only.

Have fun with my work !

Design Drawing
schematic diagram
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PCB
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ID Name Designator Footprint Quantity Manufacturer Supplier Contributor SMT Type
1 100uF C1,C7 CAP-TH_BD5.0-P2.00-D0.8-FD 2 rubycon(红宝石) LCSC C388475 25YXJ100MFFCT15X11
2 100nF C2,C3 C0402 2 SAMSUNG LCSC C1525 CL05B104KO5NNNC
3 SS34_C2891718 D1 SMA_L4.2-W2.7-LS5.0-RD 1 KUU LCSC C2891718 SS34_C2891718
4 ZMM5V6 D7 LL-34_L3.5-W1.5-RD 1 SEMTECH LCSC C8062 ZMM5V6
5 BZX84C15LT1G D8 SOT-23_L2.9-W1.3-P1.90-LS2.4-BR 1 onsemi(安森美) LCSC C80857 BZX84C15LT1G
6 DC-005C-25A DC1 DC-IN-TH_DC-005C-25A 1 Korean Hroparts Elec LCSC C223903 DC-005C-25A
7 2920L330/24MR F2 F2920 1 Littelfuse(美国力特) LCSC C720183 2920L330/24MR
8 47uH L3 IND-SMD_L8.3-W8.3_CDRH8DXX 1 chilisin(奇力新) LCSC C280649 SCDS8D43T-470T-N
9 AO3401A Q2,Q3,Q4 SOT-23_L2.9-W1.3-P1.90-LS2.4-BR 3 AOS LCSC C15127 AO3401A
10 10kΩ R1,R2,R3,R11,R12,R13,R14,R15,R19 R0402 9 UniOhm LCSC C25744 0402WGF1002TCE 10K
11 330Ω R4,R5 R0402 2 UNI-ROYAL(厚声) LCSC C25104 0402WGF3300TCE
12 ZX-PZ2.54-1-2PZZ U1,U2,U3,U4 HDR-TH_2P-P2.54-V-M 4 Megastar(兆星) LCSC C7501260 ZX-PZ2.54-1-2PZZ
13 LM2596HVGDP-ADJ U12 SOP-8-PP_L4.9-W3.9-P1.27-LS6.0-BL-EP 1 HTC LCSC C2902317 LM2596HVGDP-ADJ

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