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STD OCS4

License: CC-BY-NC-SA 3.0

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Update time: 2023-09-06 20:09:04
Creation time: 2021-11-08 18:10:36
Description

My observatory controller hardware version 4, this is based on the Teensy3.5, 3.6, or 4.1 microcontroller with W5500 Ethernet module.

Relays (most have screw down terminal provision) there are:
5 x 0.5A rated optically isolated solid state relays (RE1 to RE5.)  I use these for switching LED lights.
2 x n-channel 50A rated MOSFET transistors for switching my DC roof motor (RE6, RE7.)  These are driven by optically isolated SSR's.
5 x 15A 230V rated mechanical relays (RE8 to RE12.)  These are driven by optically isolated SSR's.
1 x 6 position header with 5V or 12V power and ground and digital control signals.  Can work with an 4 channel mechanical relay board typically available from eBay.

1 x 2 position header with 5V or 12V power and ground (spare I/O.)

Input signals (all have screw down terminal provision) there are:
4 x current limited diode clamped analog inputs.  These are 10:1 voltage divided for measuring up to 33V max.
4 x current limited diode clamped digital inputs (3.3V max) with pull-up resistors.  These are typically used for sensing (roof) limit switches or light switches.
4 x "shared" current limited analog or digital inputs (3.3V max.)  Two of the four are diode clamped.  These are typically used for analog sensors (temperature or windspeed for example.)

Digital I/O:
2 x TTL Serial connections with 5V power on screw-down terminals.
2 x I2C connections with 3.3V (or optional 5V)  poly-fused (0.5A) and 12V on RJ45 connectors.
1 x I2C pin-header for optional BME/BMP280.  Typically used for inside temperature and humidity.
1 x SPI pin-header for optional DS3234RTC clock.

Power (all have screw down terminal provision:)
2 x 3.3V power (0.5A poly-fused.)
2 x 5V power (0.5A poly-fused.)
2 x 12V power (protected by main fuse.)

 

Revision History:

v4.0 - Initial release

v4.1 - Changed current limiting resistors for SSR's from 2K down to 680 Ohms.

v4.11 - Changed G3VM-351A to G3VM-351AY

 

Design Drawing
schematic diagram
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ID Name Designator Footprint Quantity
1 TEENSY_3.5_3.6_BASIC U2 TEENSY_3.53.6_BASIC 1
2 220uF C1 CAP-TH_BD10.0-P5.00-D1.0-FD 1
3 330nF C2 CAP-TH_L5.9-W4.1-P5.08-D0.5 1
4 10uF C3 CAP-TH_L6.0-W5.0-P5.00-D1.0 1
5 22uF C4,C7,C8 CAP-TH_L5.9-W4.2-P5.08-D0.5 3
6 100nF C9,C10,C11,C5,C6 CAP-TH_L5.0-W4.0-P5.00-D1.0 5
7 JK-NSMD050/24V F1,F2 F1206 2
8 XF-506P FH1 FUSE-TH_XF-506P 1
9 XY128V-A-5.0-2P JS9 CONN-TH_XY128V-A-5.0-2P 1
10 XY350V-3.5-4P JS10,JS11,JS12,JS1,JS2,JS3,JS4,JS5,JS6,JS7,JS8 CONN-TH_XY350V-3.5-4P 11
11 K78L03-1000R3 U21 PWRM-TH_K78LXX-1000R3 1
12 K78L05-1000R3 U22 PWRM-TH_K78LXX-1000R3 1
13 1N4001_C360240 D201,D202,D301,D302,D303,D304,D305 DO-41_BD2.4-L4.7-P8.70-D0.9-RD 7
14 1x3 Header JP1,JP2 1X3 HEADER 2
15 1x2 Header JP101,JP102,JP103,JP104,JP105,JP300 HDR1X2 6
16 XY350V-3.5-3P JS101,JS102,JS103,JS104,JS105 CONN-TH_XY350V-3.5-3P 5
17 XY636-6.35-2P JS201,JS202 CONN-TH_XY636-6.35-2P 2
18 264-7SURT/S530-A3 LED101,LED102,LED103,LED104,LED105,LED201,LED202,LED301,LED302,LED303,LED304,LED305 LED-TH_BD3.2-P2.54-RD 12
19 1x6 Header PH1 1X6 HEADER 1
20 1x4 Header PH2 1X4 HEADER 1
21 CS150N03A8W Q201,Q202 TO-220-WIDE 2
22 680Ω R101,R102,R103,R104,R105,R201,R202,R302,R303,R304,R305 RES-TH_BD2.3-L3.7-P7.70-D0.9 11
23 4K7 R111,R112,R113,R114,R115,R231,R232,R311,R312,R313,R314,R315 RES-TH_BD1.8-L3.2-P7.20-D0.4 12
24 120 R200,R211,R212 RES-TH_BD1.8-L3.2-P7.20-D0.4 3
25 1M2 R221,R222 RES-TH_BD1.8-L3.2-P7.20-D0.4 2
26 430Ω R300,R301 RES-TH_BD1.8-L3.2-P7.20-D0.4 2 430Ω
27 G3VM-41AY U101,U102,U103,U104,U105 DIP-4 5
28 G3VM-351AY U201,U202,U301,U302,U303,U304,U305 DIP-4 7
29 Relay TE RZF1-1A6-L012 U311,U312,U313,U314,U315 SONG CHUAN FORM A SPST RELAY 302WP1 5
30 1x7 Header PH3 HDR1X7 1
31 2K2 R22,R23,R24,R25,R26,R27,R28,R29,R30,R31,R32,R33,R34,R35,R36,R37 RES-TH_BD1.8-L3.2-P7.20-D0.4 16
32 220 R43,R44,R45,R46 RES-TH_BD1.8-L3.2-P7.20-D0.4 4
33 DS1134-07-S8B0P RJ1,RJ2 RJ45-TH_DS1134-07-S8B0P 2
34 W5500-MINI_V1.1_EVB U3 W5500-MINI 1
35 BME280 U18 BME280 1
36 DA112S1 U19,U20 S08 2

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