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MaxESP3

1 year ago 5369
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Description

For my OnStep telescope mount controller (visit my group for more information.) This design is built around the ESP32S. There are four stepper drivers (one for RA/Azm, one for Dec/Alt, one for a focuser, and one for a rotator/second focuser.) RA/Azm and Dec/Alt share a common SPI bus best used with SSS TMC2130 and TMC5160 stepper drivers only though others can work with some limitations. The focuser/rotator stepper drivers can be of any "step-stick" design but usually TMC2208's will be the best choice. All stepper motor connections are available on RJ jacks at the PCB back (or optionally screw-terminals.) There's a power jack, fuse, and power switch connection. There are several connectivity options: USB, an I2C port (w/footprint for the DS3231 RTC.) There are two serial ports. Serial0 is brought out on a pin-header connector (w/power) but using it disables the ESP32S micro-usb port; fortunately the ESP32S has on-board Bluetooth so this isn't much of a limitation. Serial1 is on a WeMos D1 Mini (ESP8266) foot-print for Wifi support. In this design it is possible to flash the WeMos through OnStep. There is a D-Sub connector DB9 that has home SW inputs (or I2C depending on configuration,) PEC input, and two channels of A/B encoder inputs (which run to the ESP8266.) There's also a modular connector for an ST4 guider interface (with optional 5V power.) On a 3.5mm stereo mini jack is a limit sense input (to stop the mount) and also a reticule LED output available if Aux8 is not used for other purposes like the on-board mini speaker as an alert buzzer.)

History Version 3.0 Initial Release Version 3.02 Switched EN pull-down resistor from 4.7K to 470 Ohms Version 3.021 Silkscreen improvements, removed unused pads on RTC Version 3.03 Added 3 position jumper under WeMos for Aux8 connection to speaker or Mini Jack (this allows a socket jumper lead to connect Aux2 to the Mini Jack if the user wants to use Aux2 for OneWire etc.)

Documents

Schematic

PCB

BOM

ID Name Designator Footprint Quantity
1 100uF50V C1,C2 CAP-D8.0XF3.5 2
2 100uF25V C3 CAP-D6.3XF2.5 1
3 47uF35V C4,C5 CAP-D5.0XF2.0 2
4 0.33uF50V C8 CAP-PTH-SMALL-KIT 1
5 0.1uF100V C6,C7,C9,C10,C11 CAP-PTH-SMALL-KIT 5
6 10uF10V C12 CAP-D4.0XF2.0 1
7 LED3/5mm D1 LED3/5MM 1
8 LED3/5mm D2 LED3/5MM 1
9 1N4001 D3 DO-41 1
10 S310FA D4,D5 SOD-123F 2
11 FUSE F1 FUSEHOLDER_MINI_BLADE 1
12 MOLEX KK 1X2 J1 MOLEX KK 1X2 1
13 PJ-325M/3.5MM J2 AUDIO-PJ325 1
14 M0 J3,J6 1X3 HEADER 2 2
15 M1 J4,J7 1X3 HEADER 2 2
16 M2 J5,J8 1X3 HEADER 2 2
17 1x3 Header J9,J10 1X3 HEADER 2 2
18 1x2 Header J12 HDR1X2 1
19 1x5 Header J13 1X5 HEADER 1
20 1x1 Header J14 1X1 HEADER 1
21 1x3 Header J11,J15,J16 1X3 HEADER 2 3
22 POWER_JACKPTH JP1 POWER_JACK_PTH 1
23 DB9 Socket JP2 DB9 1
24 4POS_SCREW_TERMINAL_3.5MM JS1,JS2 4POS_SCREW_TERMINAL_3.5MM 2
25 4POS_SCREW_TERMINAL_2.54MM JS3,JS4 4POS_SCREW_TERMINAL_2.54MM 2
26 4.7KΩ R1 AXIAL-0.3 1
27 470Ω R2 AXIAL-0.3 1
28 3.3K R3 AXIAL-0.3 1
29 220Ω R4 AXIAL-0.4 1
30 2KΩ R5 AXIAL-0.3 1
31 5520426-4 RJ1,RJ2 5520426-4 2
32 RJ22 RJ3,RJ4 5555980-1 2
33 RJ12 RJS 6P6C 1
34 Bussed Resistor Network 5 Pin RP1,RP2 4 RESISTOR ARRAY 2
35 DS3231-RTC-SINGLE-HEADER RTC1 DS3231-RTC-24C32-EEPROM-SINGLE-HEADER 1
36 BUZZER SP1 BUZZER-12MM-KIT 1
37 DA112S1 U1 S08 1
38 A4988, etc. U2,U3,U4,U5 GENERIC STEPPER MOTOR DRIVER CARRIER 4
39 12V Reg U6 OKI78SR 1
40 5V Reg U7 OKI78SR 1
41 WEMOS D1 MINI U8 WEMOS_D1_MINI 1
42 Nodemcu_esp32 U9 NODEMCU-ESP32S-NARROW 1

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