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Recommended wire/trace thickness for automotive use
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burrism 3 years ago
Good morning from Kabul! Yes, Kabul, Afghanistan (I work at the Embassy). Anyway, in my down time I am teaching myself coding for Arduino and circuit design for the Arduino project. In a nutshell, I am going to be using vehicle power (car battery) to power a circuit board via voltage regulator and will be moving the 12vdc thru some TI automotive load switch ICs. What I do not want to happen is the wires (trace lines) to act as a fuse because they are too thin/small. EasyEDA defaults to 0.01" (0.254mm) traces. I plan to power the radio, headlights and interior lights with this circuit.   Using the JLCPCB defaults for PCB fabrication (1.6mm board, 1oz copper, HASL, etc.) and an Optima Yellow Top H6 Batteries 9048-148, what trace thickness is recommended? I am sure there is some formula to figure this out but I do not know. TIA!
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andyfierman 3 years ago
The criteria for trace width are current vs. temperature rise. For information about PCB trace widths vs. copper thickness, current and temperature rise, there are a number of online calculators available, based on the graphs that @cjohnson kindly uploaded in his reply to this post: [https://easyeda.com/forum/topic/PCB-high-current-thermal-design-562f7a69a7ad41a38b18ea150d6703ed](https://easyeda.com/forum/topic/PCB-high-current-thermal-design-562f7a69a7ad41a38b18ea150d6703ed). For example: [https://www.7pcb.com/trace-width-calculator.php](https://www.7pcb.com/trace-width-calculator.php)<br> <br> [https://www.4pcb.com/trace-width-calculator.html](https://www.4pcb.com/trace-width-calculator.html)<br> <br> [https://www.desmith.net/NMdS/Electronics/TraceWidth.html](https://www.desmith.net/NMdS/Electronics/TraceWidth.html)<br> <br> [https://www.smps.us/pcb-calculator.html](https://www.smps.us/pcb-calculator.html)
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burrism 3 years ago
thanks for the quick help!
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burrism 3 years ago
Andy, I used the calculator and came up with 0.5" traces. To me, that does not seem right (exceptionally large). Especially when the chip ([https://www.ti.com/lit/ds/symlink/tps22810-q1.pdf?#page=4](https://www.ti.com/lit/ds/symlink/tps22810-q1.pdf?#page=4)) utilizes 6mm (0.237") wide pads. I don't think the 0.22mm chip leads make up the difference.   inputs: 15a, 4" leads, 1oz copper Thoughts?
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Markus_ee 3 years ago
Hi! You use 0.5" trace all the way until you get to the IC pad and then you shrink the width of the trace to match the pad width. I usually increment widths in 0.12" increments: 0.12", 0.24", 0.36" and 0.48" so on.... Here is an example: ![image.png](//image.easyeda.com/pullimage/1zGTwFJycDs1zTz6RGUegcEva7smLSkvdglV8peA.png) First you make a normal trace between the pads of the components and then you fill it with "copper area" or "solid region" command to make the trace wider. Regards, Markus Virtanen HW / Electronics Designer
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